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Packaging Specification GPL 267 SERIES
1. PURPOSE
Define the packaging specifiction and packaging method of GPL 267 Series. GPL 267 Series
107-68619
Sep.13,05 Rev B
2. APPLICABLE PRODUCT
TYPE Part No. 650118-1 650118-2 650118-3 5650118-1 TYPE A 5650118-2 5650118-3 1761468-1 1489155-1 6489155-1 145542-1 5145542-1 532600-2 532600-4 532600-5 532600-6 TYPE B 5532600-2 5532600-4 5532600-5 5532600-6 645384-1 645384-3 645384-6 Description CONNECTOR ASSY,STD EDGE II,.100 CONNECTOR ASSY,STD EDGE II,.100 CONNECTOR ASSY,STD EDGE II,.100 CONNECTOR ASSY,STD EDGE II,.100 CONNECTOR ASSY,STD EDGE II,.100 CONNECTOR ASSY,STD EDGE II,.100 CONNECTOR ASSY HIGH CURRENT CARD EDGE.DUAL POSITION,.100 CL CONNECTOR ASSY,STD EDGE II,.100CL.X.150 HI-TEMP RA ANGLE CONNECTOR ASSY,STD EDGE II,.100CL.X.150 HI-TEMP RA ANGLE CONNECTOR ASSY,STD EDGE II,.100CL.X.150 RA ANGLE CONNECTOR ASSY,STD EDGE II,.100CL.X.150 RA ANGLE CONNECTOR ASSY,STD EDGE II,.100 CONNECTOR ASSY,STD EDGE II,.100 CONNECTOR ASSY,STD EDGE II,.100 CONNECTOR ASSY,STD EDGE II,.100 CONNECTOR ASSY,STD EDGE II,.100 CONNECTOR ASSY,STD EDGE II,.100 CONNECTOR ASSY,STD EDGE II,.100 CONNECTOR ASSY,STD EDGE II,.100 CONNECTOR ASSY,STD EDGE II,.100 CL,RT ANGLE CONNECTOR ASSY,STD EDGE II,.100 CL,RT ANGLE CONNECTOR ASSY,STD EDGE II,.100 CL,RT ANGLE
DR Liu Haifeng
CHK Harvy Wang
APVD Michelle Peng
Tyco Electronics AMP Guangdong Ltd. East Rongqi Road,
Ronggui Town, Shunde, Foshan,
This controlled document can be viewed with StarTEC. Use EC to verify the latest revision.
This specification is a controled document. GPL 267
Guangdong, P.R. China
QR-ME-030B
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Packaging Specification
2. APPLICABLE PRODUCT
TYPE Part No. 5645384-1 5645384-3 5645384-6 650187-1 5650187-1 1364499-1 6364499-1 1364633-1 6364633-1 1364929-1 TYPE B 6364929-1 1489517-1 1489517-2 6489517-1 6489517-2 1489941-1 6489941-1 1658279-1 1658279-2 6658279-1 6658279-2 3-530396-4 4-530396-3 TYPE C 4-530396-4 3-5530396-4 4-5530396-3 4-5530396-4 TYPE D 1489973-1 6489973-1 145089-1 5145089-1 TYPE E 650081-2 650081-9 5650081-9 Description CONNECTOR ASSY,STD EDGE II,.100 CL,RT ANGLE CONNECTOR ASSY,STD EDGE II,.100 CL,RT ANGLE CONNECTOR ASSY,STD EDGE II,.100 CL,RT ANGLE CONNECTOR ASSY,STD EDGE II,.100 CONNECTOR ASSY,STD EDGE II,.100 CONNECTOR ASSY,RA,.100CL 31 POSN W/SUPPORT BLOCK CONNECTOR ASSY,RA,.100CL 31 POSN W/SUPPORT BLOCK CONNECTOR ASSY,RA,.100CL 25 POSN W/SUPPORT BLOCK CONNECTOR ASSY,RA,.100CL 25 POSN W/SUPPORT BLOCK CONNECTOR ASSY,STD EDGE II,.100 CONNECTOR ASSY,STD EDGE II,.100
107-68619
CONNECTOR ASSY STANDARD EDGE II,2.54(.100) CLX3.81(.150) RIGHT ANGLE CONNECTOR ASSY STANDARD EDGE II,2.54(.100) CLX3.81(.150) RIGHT ANGLE CONNECTOR ASSY STANDARD EDGE II,2.54(.100) CLX3.81(.150) RIGHT ANGLE CONNECTOR ASSY STANDARD EDGE II,2.54(.100) CLX3.81(.150) RIGHT ANGLE CONN ASSY,RA,.100CL,31 POSN W/SUPPORT BLOCK CONN ASSY,RA,.100CL,31 POSN W/SUPPORT BLOCK CONNECTOR ASSY HIGH CURRENT CARD EDGE,DUAL POSITION 2.54(.100)CL CONNECTOR ASSY HIGH CURRENT CARD EDGE,DUAL POSITION 2.54(.100)CL CONNECTOR ASSY HIGH CURRENT CARD EDGE,DUAL POSITION 2.54(.100)CL CONNECTOR ASSY HIGH CURRENT CARD EDGE,DUAL POSITION 2.54(.100)CL CONNECTOR ASSY,STD EDGE II,.100 CONNECTOR ASSY,STD EDGE II,.100 CONNECTOR ASSY,STD EDGE II,.100 CONNECTOR ASSY,STD EDGE II,.100 CONNECTOR ASSY,STD EDGE II,.100 CONNECTOR ASSY,STD EDGE II,.100 CONN SUB-ASSY RA,.100 CL,25 POSN CONN SUB-ASSY RA,.100 CL,25 POSN CONNECTOR ASSY,STD EDGE II,.100CLX.150,RT ANGLR CONNECTOR ASSY,STD EDGE II,.100CLX.150,RT ANGLR CONNECTOR ASSY,STD EDGE II,.100X.150 CONNECTOR ASSY,STD EDGE II,.100X.150 CONNECTOR ASSY,STD EDGE II,.100X.150
Rev B
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Packaging Specification
2. APPLICABLE PRODUCT
TYPE Part No. 145118-1 5145118-1 530841-2 4-530843-9 7-530843-5 7-530843-6 7-530843-7 8-530843-2 TYPE F 7-5530843-5 7-5530843-6 7-5530843-7 8-5530843-2 1-645235-6 2-645235-1 2-5645235-1 650263-1 5650263-1 650735-3 145259-1 5145259-1 145259-2 5145259-2 145259-3 5145259-3 TYPE G 145259-4 5145259-4 145269-4 5145269-4 145338-1 5145338-1 145487-1 5145487-1 Description CONNECTOR ASSY,STD EDGE II,.100 CONNECTOR ASSY,STD EDGE II,.100 CONNECTOR ASSY,STD EDGE II,.100 CONNECTOR ASSY,STD EDGE II,.100 CL CONNECTOR ASSY,STD EDGE II,.100 CL CONNECTOR ASSY,STD EDGE II,.100 CL CONNECTOR ASSY,STD EDGE II,.100 CL CONNECTOR ASSY,STD EDGE II,.100 CL CONNECTOR ASSY,STD EDGE II,.100 CL CONNECTOR ASSY,STD EDGE II,.100 CL CONNECTOR ASSY,STD EDGE II,.100 CL CONNECTOR ASSY,STD EDGE II,.100 CL CONNECTOR ASSY,STD EDGE II,.100 CL CONNECTOR ASSY,STD EDGE II,.100 CL CONNECTOR ASSY,STD EDGE II,.100 CL CONNECTOR ASSY,STD EDGE II,.100 CONNECTOR ASSY,STD EDGE II,.100 CONNECTOR ASSY,STD EDGE II,.100 CL CONNECTOR ASSY,STD EDGE II,.100 CONNECTOR ASSY,STD EDGE II,.100 CONNECTOR ASSY,STD EDGE II,.100 CONNECTOR ASSY,STD EDGE II,.100 CONNECTOR ASSY,STD EDGE II,.100 CONNECTOR ASSY,STD EDGE II,.100 CONNECTOR ASSY,STD EDGE II,.100 CONNECTOR ASSY,STD EDGE II,.100 CONNECTOR ASSY,STD EDGE II,.100CL,EON CONNECTOR ASSY,STD EDGE II,.100CL,EON CONNECTOR ASSY,STD EDGE II,.100 CONNECTOR ASSY,STD EDGE II,.100 CONNECTOR ASSY,STD EDGE II,.100 CONNECTOR ASSY,STD EDGE II,.100
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Rev B
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Packaging Specification
2. APPLICABLE PRODUCT
TYPE Part No. 530843-1 1-530843-2 1-645235-7 1-5645235-7 TYPE G 650017-1 650017-2 1489170-1 6489170-1 1489958-1 1658780-1 Description CONNECTOR ASSY,STD EDGE II,.100 CL CONNECTOR ASSY,STD EDGE II,.100 CL CONNECTOR ASSY,STD EDGE II,.100 CL CONNECTOR ASSY,STD EDGE II,.100 CL CONNECTOR ASSY,STD EDGE II,.100 CONNECTOR ASSY,STD EDGE II,.100 CONNECTOR ASSY,STD EDGE II,.100CL.SEL LOAD CONNECTOR ASSY,STD EDGE II,.100CL.SEL LOAD CONNECTOR ASSY,ULTRA HIGH CURRENT,DUAL POSITION CONNECTOR ASSY,ULTRA HIGH CURRENT,DUAL POSITION
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3. PACKAGING MATERIAL For TYPE A:
Usage
650118-3 1489155-1 5650118-3 6489155-1
Package
Part No. Description 10082-1 SHEETING, POLYETHYLENE 110754-1 BLOCKING, CORRUGATED
1761468-1
650118-1 5650118-1
650118-2 5650118-2
4/60 8/60 1/180 1/60 1/60 1/180 1/180 Middle -
4/210 5/1260 1/210 1/210 1/630 1/630
4/300 1/300 1/300 1/300 1/900 1/900 Outer 623865-1 Tape
4/390 2/1170 10/390 1/390 1/390 1/1170 1/1170
INNER
112049-1 BLOCK, FOAM 995506-1 FOLDER, SELF-LOCKING 623865-4 INNER LABEL
MIDDLE OUTER
-
-
995084-1 SHIPPING BOX 623865-1 OUTER LABEL Inner
LABEL SEALING
623865-4 Tape
Rev B
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Packaging Specification
3. PACKAGING MATERIAL For TYPE B:
Usage
532600-2 645384-1 645384-3 645384-6 1489517-1 1489517-2 5532600-2 5645384-1 5645384-3 5645384-6 6489517-1 6489517-2
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Package
Part No. Description 10082-1 SHEETING, POLYETHYLENE 110754-1 BLOCKING, CORRUGATED 112049-1 BLOCK, FOAM
1364633-1 6364633-1
1364499-1 1489941-1 1658279-1 1658279-2 6658279-1 6658279-2 6364499-1 6489941-1
532600-4 532600-5 1364929-1 5532600-4 145542-1 5532600-5 5145542-1 6364929-1
532600-6 5532600-6
650187-1 5650187-1
4/32 3/128 1/32
4/60 8/60 1/24 1/60
4/78 8/78 6/312 1/78
4/90 8/90 1/90 1/90
4/120 10/120 3/360 1/120
4/150 12/150 3/600 1/150
4/180 14/180 3/1440 1/180
INNER
999080-1 FOLDER, SELF-LOCKING
110756-9 PAPER PAD 623865-4 INNER LABEL MIDDLE OUTER 1/32 1/128 1/128
1/90(only for 532600/5532600-4/5) 1/120(only for 532600/5532600-2) 1/150(only for 532600/5532600-6) 1/60 1/240 1/240 Middle 1/78 1/312 1/312 1/90 1/360 1/360 1/120 1/480 1/480 1/150 1/600 1/600 Outer 623865-1 Tape 1/180 1/720 1/720
999081-1 SHIPPING BOX 623865-1 OUTER LABEL Inner
LABEL SEALING
623865-4 Tape
For TYPE C:
Usage Package Part No. Description 10082-1 SHEETING, POLYETHYLENE 1533171-1 PS PAD INNER 110455-2 BUBBLE PACK 12011 MIDDLE OUTER INNER BOX 3-530396-4 3-5530396-4 10/148 5/148 2/148 1/148 1/148 1/148 1/148 4-530396-3 4-5530396-3 10/168 5/168 2/168 1/168 1/168 1/168 1/168 4-530396-4 4-5530396-4 10/156 5/156 2/156 1/156 1/156 1/156 1/156
623865-4 INNER LABEL 12110 SHIPPING BOX
623865-1 OUTER LABEL
Rev B
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Packaging Specification
3. PACKAGING MATERIAL For TYPE C:
Inner LABEL SEALING 623865-4 Middle -
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Outer 623865-1 Tape
For TYPE D:
Package Part No. Description 110756-9 PAPER PAD 942109-2 FOAM, BLOCK INNER 972068-1 TRAY 623845-4 SHEETING 623865-4 INNER LABEL MIDDLE OUTER Usage 1/20 1/2 1/20 1/4 1/20 1/100 1/100 Middle Outer 623865-1 Tape
12120-1 SHIPPING BOX 623865-1 OUTER LABEL Inner
LABEL SEALING
623865-4 -
For TYPE E:
Usage Package INNER Part No. Description 110840-4 CLOSURE, ROD 110890-1 TRAY 623865-4 INNER LABEL MIDDLE OUTER 650081-9 5650081-9
145089-1
650081-2
1/27 1/27 1/27 1/270 1/270 Middle -
1/18 1/18 1/18 1/180 1/180 Outer 623865-1 Tape
1/15 1/15 1/15 1/150 1/150
995045-3 SHIPPING BOX 623865-1 OUTER LABEL Inner
LABEL SEALING
623865-4 -
Rev B
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Packaging Specification
3. PACKAGING MATERIAL For TYPE F:
Usage
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Package INNER
Part No. Description 1540040-1 TUBE 1533223-2 END PLUG 623126-1 INNER LABEL
Size(LXWXH) 558.8X23.4X11.2 48X9 566.7X149.2X144.5 102X102
530841-2
650735-3
145118-1 5145118-1
7-530843-5 7-530843-7 7-530843-6 8-530843-2 650263-1 2-645235-1 2-5645235-1 5650263-1 4-530843-9 7-5530843-5 7-5530843-7 1-645235-6 7-5530843-6 8-5530843-2
1/8 2/8 1/8 1/576 1/576 Middle -
1/11 2/11 1/11 1/792 1/792
1/14 2/14 1/14 1/1008 1/1008
1/16 2/16 1/16 1/1152 1/1152
1/23 2/23 1/23 1/1656 1/1656 Outer 623865-1 Tape
1/37 2/37 1/37 1/2664 1/2664
MIDDLE OUTER
-
-
995286-1 SHIPPING BOX 623865-1 OUTER LABEL Inner
LABEL SEALING
623126-1 -
For TYPE G:
Usage
145259-1 145259-2 145259-3 145259-4 145338-1 5145259-1 5145259-2 5145259-3 1489170-1 1-645235-7 5145259-4 650017-2 1-5645235-7 5145338-1 6489170-1
Package INNER
Part No. Description 1533251-1 PVC TRAY 623845-6 SHEETING 623845-7 SHEETING 1-623224-1 PAPER PAD 623865-4 INNER LABEL
145487-1 650017-1 1489958-1 1658780-1 5145487-1
530843-1 1-530843-2
145269-4 5145269-4
1/12 1/120 1/2 1/12 1/12 1/60 1/60 Middle -
1/24 1/40 1/4 1/24 1/24 1/120 1/120
1/24 1/24 1/4 1/24 1/24 1/120 1/120
1/30 1/60 1/5 1/30 1/30 1/150 1/150
1/60 1/720 1/10 1/60 1/60 1/300 1/300 Outer
1/90 1/450 1/15 1/90 1/90 1/450 1/450
MIDDLE OUTER
-
-
1533167-2 SHIPPING BOX 623865-1 OUTER LABEL Inner
LABEL SEALING
623865-4 -
623865-1 Tape
Rev B
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Packaging Specification
4. PACKAGING QUANTITY For TYPE A:
Inner 650118-1 5650118-1 650118-2 5650118-2 650118-3 1489155-1 5650118-3 6489155-1 1761468-1 Middle Outer
107-68619
210 pcs/inner box
-
210X3=630 pcs/box
300 pcs/inner box
-
300X3=900 pcs/box
390 pcs/inner box 60 pcs/inner box
-
390X3=1170 pcs/box 60X3=180 pcs/box
For TYPE B:
Inner 1364633-1 6364633-1 1364499-1 1489941-1 1658279-1 1658279-2 6658279-1 6658279-2 6364499-1 6489941-1 145542-1 5145542-1 532600-4 532600-5 1364929-1 5532600-4 5532600-5 6364929-1 532600-2 645384-1 645384-3 645384-6 1489517-1 1489517-2 5532600-2 5645384-1 5645384-3 5645384-6 6489517-1 6489517-2 Middle Outer
32 pcs/inner box
-
32X4=128 pcs/box
60 pcs/inner box
-
60X4=240 pcs/box
78 pcs/inner box
-
78X4=312 pcs/box
90 pcs/inner box
-
90X4=360 pcs/box
120 pcs/inner box
-
120X4=480 pcs/box
Rev B
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Packaging Specification
4. PACKAGING QUANTITY For TYPE B:
Inner 532600-6 5532600-6 650187-1 5650187-1 Middle Outer
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150 pcs/inner box
-
150X4=600 pcs/box
180 pcs/inner box
-
180X4=720 pcs/box
For TYPE C:
Inner 3-530396-4 3-5530396-4 4-530396-3 4-5530396-3 4-530396-4 4-5530396-4 Middle Outer
37 pcs/layer
-
37X4=148 pcs/box
42 pcs/layer
-
42X4=168 pcs/box
39 pcs/layer
-
39X4=156 pcs/box
For TYPE D:
Inner 1489973-1 6489973-1 Middle Outer
20 pcs/tray
-
20X5=100 pcs/box
For TYPE E:
Inner 145089-1 650081-2 650081-9 5650081-9 27 pcs/tray 18 pcs/tray Middle Outer 27X10=270 pcs/box 18X10=180 pcs/box
15 pcs/tray
-
15X10=150 pcs/box
For TYPE F:
Inner 530841-2 650735-3 145118-1 5145118-1 4-530843-9 1-645235-6 8 pcs/tube 11 pcs/tube Middle Outer 8X72=576 pcs/box 11X72=792 pcs/box
14 pcs/tube
-
14X72=1008 pcs/box
16 pcs/tube
-
16X72=1152 pcs/box
Rev B
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Packaging Specification
4. PACKAGING QUANTITY
Inner 7-530843-5 7-530843-6 2-645235-1 2-5645235-1 7-5530843-5 7-5530843-6 7-530843-7 8-530843-2 650263-1 5650263-1 7-5530843-7 8-5530843-2 Middle Outer
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23 pcs/tube
-
23X72=1656 pcs/box
37 pcs/tube
-
37X72=2664 pcs/box
For TYPE G:
Inner 1-645235-7 1-5645235-7 145259-1 145259-2 145259-3 145259-4 145338-1 5145259-1 5145259-2 5145259-3 5145259-4 5145338-1 1489170-1 650017-2 6489170-1 145487-1 650017-1 5145487-1 530843-1 1-530843-2 145269-4 5145269-4 Middle Outer
12 pcs/tray
-
12X5=60 pcs/box
24 pcs/tray
-
24X5=120 pcs/box
24 pcs/tray
-
24X5=120 pcs/box
30 pcs/tray
-
30X5=150 pcs/box
60 pcs/tray
-
60X5=300 pcs/box
90 pcs/tray
-
90X5=450 pcs/box
Rev B
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Packaging Specification
5. PACKING METHOD FOR TYPE A&B:
5.1. Fold up an inner box based on crease.
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5.2. Place parts into the inner box all same orientation.
5.3. It shall be separated by proper paper blocking between rows and rows.
5.4. Fill void of folder sides with proper foam blocking. 11 .
5.5. Place each two pieces of poly sheeting over connectors both cells(see: figure 1). 1
Figure 1
Rev B
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Packaging Specification
5. PACKING METHOD
Only for 532600/5532600-2/4/5/6: Place one piece of paper pad on the top of poly sheeting. .
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5.6. Close lid of the folder, place two pieces of tape on three sides. () 190mm~200mm
5.7. Place an inner label on the middle of folder top.
5.8. Set up shipping box and secure bottom flaps with tape,
Only for TYPE A: 5.9.1. Load 3 folders into shipping box. 3
Only for TYPE B: 5.9.2. Load 4 folders into shipping box. 4
5.10. Seal the box with tape. And place product identification label in "product id" marked on box. "PRODUCT ID"
Rev B
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Packaging Specification
5. PACKING METHOD FOR TYPE C:
5.1. Set up one piece of inner box. .
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5.2. Place two pieces of bubble pack, bubble facing up into the bottom of inner box. , .
5.3. Place two pieces of sheeting following by a ps pad on the top of bubble pack. , PS.
5.4. Place connectors as 4 on the top of ps pad. 4PS
5.5. Place two pieces of sheeting following by a ps pad on the top of connectors. , PS.
5.6. Repeat 5.4.~5.5. four times. 5.4.~5.5..
5.7. Place two pieces of bubble pack, bubble facing up on the top. , .
5.8. Close the inner box, and place an inner label on the top right corner of cover. , .
5.9. Set up one shipping box and close the bottom of the box with tape.
5.10. Place one inner box with connectors into the shipping box.
5.11. Seal the shipping box with tape. And place product identification label in "product id" marked on box. "PRODUCT ID"
Rev B
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Packaging Specification
5. PACKING METHOD FOR TYPE D:
5.1. Place connectors as 4 into tray. 4TRAY
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5.2. Fill void of slot with one piece of sheeting(623845-4). (623845-4)
5.3. Place one piece of pe sheeting(942109-2) on the side of each slots of tray. TRAY()(942109-2).
5.4. Insert paper pad into grooves of tray.
5.5. Place an inner label on the middle of card.
5.6. Set up the box and close the bottom of the box with tape.
5.7. Place 5pcs trays with connectors into the box, inner label facing up. 5TRAY,
5.8. Seal the box with tape. And place product identification label in "product id" marked on box. "PRODUCT ID"
FOR TYPE E:
5.1. Place connectors as 4 into tray. 4TRAY
5.2. Place plastic rod through hole of front channel, make sure the connectors can't slip out from slot of tray. TRAY, TRAY.
5.3. Place an inner label on the left of tray. TRAY
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Packaging Specification
5. PACKING METHOD
5.4. Set up the box and close the bottom of the box with tape.
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5.5. Place 10pcs trays with connectors into the box, inner label facing up. 10TRAY,
5.6. Seal the box with tape. And place product identification label in "product id" marked on box. "PRODUCT ID"
FOR TYPE F:
5.1. Place one end plug in one end of tube. TUBE
5.2. Place the quantity as table 4 of connectors into the tube. 4TUBE
5.3. Place end plug in other end of tube. TUBE
5.4. Place an inner label to the center of tube. TUBE()
5.5. Set up the box and close the bottom of the box with tape.
5.6. Place the quantity as table 4 of tubes with connectors into the box(6 tubes per layer, total 12 layers). 4TUBE(6 tubes/, 12 )
5.7. Seal the box with tape. And place product identification label in "product id" marked on box. "PRODUCT ID"
Rev B
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Packaging Specification
5. PACKING METHOD FOR TYPE G:
5.1. Place connectors as 4 into tray with the cont facing up. 4TRAY()
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5.2. Fill void of slot with proper sheeting(623845-6). (623845-6) TRAY
5.3. Place one piece of sheeting(623845-7) on the top of connectors, one piece per slot. (623845-7), .
5.4. Insert paper pad into grooves of tray.
5.4. Place an inner label on the middle of card.
5.5. Set up the box and close the bottom of the box with tape.
5.6. Place 5pcs trays with connectors into the box, inner label facing up. 5TRAY,
5.7. Seal the box with tape. And place product identification label in "product id" marked on box. "PRODUCT ID"
Rev B
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